Post by h2o on Sept 28, 2007 22:05:55 GMT 8
Admin pwede e STICKY to!
Airsoft Crash Course for Newbies
By: DOMENG
Early history:
Airsoft began in Japan in the mid-1970s where real guns were prohibited by Japanese laws. It traced its roots from 1:1 scale plastic model kits of popular real firearms. From that point on, it went into three separate directions; air-driven pellet guns, cap-type guns, and pellets driven by a spring.
The guns which had bullets driven by a spring had a spring in each shell. The bullet was forced into the shell and held by two small locks. Placing the loaded cartridge into the chamber, and firing the gun, forced the cartridge forward, releasing the locks on the bullet. The spring propelled the bullet forward. Pulling back the slide cycled the next cartridge. However, this design only had a maximum range of 20 feet or 6 meters.
The cap-type guns used powerful explosive caps to make the noise of the gun and in later versions, to actually eject the spent cartridge from the gun. More sophisticated versions included the MAC-11 and CAR15 - with fully loaded magazines, can fire fully automatic. These guns were good alternative movie-prop guns. But since these guns only made a bang, the popularity of these cap-type guns never really caught on because no projectile was fired from it.
Early Japanese air-driven pellet guns had soft plastic bullets shaped like a pointed mushroom, which were inserted into hollow cylindrical plastic shells, about the size of real gun cartridges and actually looked like one. These guns were based from semi-auto pistols, and the plastic cartridges were loaded into a magazine which was then inserted into the gun. The number of cartridges loaded into the magazine would be similar to a real firearm magazine. The gun was spring-powered - normally by pushing the slide forward to strip the cartridge off of the magazine, loading it into the chamber to fire, and simultaneously thingying back the spring air piston. Pulling the trigger of the gun released the spring piston, the air went through the rear of the hollow cartridge and expelled the plastic pellet through the barrel. By continuing pulling back the trigger, the locking mechanism for the slide would release, the slide moving rearward and the empty plastic shell would be ejected. By repeating this process, another pellet can be fired until the magazine was empty.
Unfortunately, this process had some drawbacks. The shells were easy to lose, and the pellets were few and expensive. The next evolutionary design step was to replace the plastic bullet with a round BB (pellet). The shell was kept and the BB was inserted into the shell to make a cartridge. A rubber O-ring in the lip of the hollow shell held the BB in place. BBs were plentiful and easier to manufacture compared to the plastic pellet. Eventually, the plastic shell was removed from the design to evolve into the airsoft guns we know of today.
Airsoft in American culture began with several abortive attempts in the 1980s by the Daisy BB gun company of the USA to market a BB gun that could be safely shot by opposing players at each other. It was known then as 'Replisoft' and 'soft air,' a name which airsoft is still sometimes known by. These spring guns used the plastic shell and BB design. The products did not prove popular in the U.S. market. However the sport continued to prosper in Asia and gained significant popularity. Most modern airsoft technology developments were created in 20 years of expanding interest in Japan.
Airsoft guns
Modern airsoft weapons can be grouped into three general types by their operating mechanism:
• Spring powered Airsoft Guns
• Gas Powered Airsoft Guns
• Automatic Electric Airsoft Guns
Spring powered Airsoft Guns:
These weapons fire a BB using a simple spring that must be thingyed by hand prior to the shot. Most spring weapons are for indoor playing as they have limited range and cycle rates (because they must be hand operated). Typically, spring airsoft weapons are inexpensive compared to similar models in gas or electric format because they do not use any external power to assist in firing the BB. The most inexpensive and readily available of any of these are 'springer' pistols, which generally operate by compressing a small piston/spring assembly and simultaneously chambering a BB from the magazine by pulling back the slide every time before firing a shot. Therefore, you cannot shoot fully or semi automatic. Though these guns constitute the vast majority of airsoft guns, there is a large selection of mid-range spring powered rifle replicas on the market, and a handful of high-end precision bolt-action sniper rifles which employ manual cycling in order to drive extremely heavy springs (and hence produce higher muzzle velocities).
Since the airsoft spring pistols are inexpensive, they are suitable for beginners. However, spring guns in the form of rifles are normally not for beginners. A rifle shoots out a more powerful force, sometimes stronger than airsoft electric guns and gas airsoft guns. Some good airsoft sniper rifles also uses spring as the mechanism. The long barrels really boost the speed when firing a shot. Since snipers do not engage in a field combat, airsoft spring guns are suitable as snipers do not need to fire many rounds of shots.
Gas Powered Airsoft Guns:
These weapons fire BBs using HFC 134 gas or Green gas, also known as common propane, which is used in most guns with metal slides (upper receivers). In modern gas guns, this is usually a diflourothane or tetraflourthane gas, similar in composition to Freon. This is a liquid when inside its container, and remains in that state when injected into the magazine of an airsoft gun. When a valve on the top of the magazine is tripped, some of this liquid is ejected as a gas at high pressure and operates the specific cycling mechanism of the gas gun. Gas powered Airsoft Guns can typically be grouped into NBB (Non-Blow-Back) and GBB (Gas Blow-Back) categories. NBB guns do not feature a cycling bolt or slide while GBB guns have some sort of moving bolt that realistically chambers a BB from the magazine when cycled. Most NBB and GBB guns come in the form of pistols, with detachable magazines that contain both the BBs and the gas. Some rifles and machine gun replicas are gas operated as well, whether to take advantage of the realism afforded by bolt cycling or to allow adjustable muzzle velocities. The vast majority of all gas guns are produced in Japan and Taiwan. Modern airsoft guns typically can use both HFC134 and the more powerful green gas (propane) and HF22. It is usually recommended that the weaker HFC134 be used with Japanese guns and the stronger HF22 be used with Taiwanese models, for reasons of pellet velocity limitations and because Taiwanese models are now often equipped with metal slides rather than plastic (which is universal for Japanese guns), meaning that they can take the higher pressure and may not even cycle with lower-pressured gases.
Many older gas guns, now out of production, use CO2 or HPA nitrogen through an external tank and regulator. With the advent of electric guns, this system has become very rare, due to the high cost and instability of gas operation. But the level of quality in construction has prompted many current collectors and players to continue to favour these 'classic' airsoft guns.
Recently, players have begun to use propane as a power source, which produces similar results to Green Gas. Chemical composition of green gas has been suspected actually to be either propane or a fluoropropene. Additionally, new gas gun models have appeared that are powered by standard 12 g CO2 capsules, either on a regulated external rig or build into the magazine of the gun itself.
Gas guns generally require more maintenance than an AEG or spring gun. This is because of all the seals and valves required to hold the gas, and keep the gun from leaking. They need to be lubricated frequently to keep the seals from drying up and cracking. A small solution to this is that Green Gas (HF22) has silicon lubricant in it, therefore it keeps the gun lubricated while using it. Gas guns also have certain weather restrictions, they can be used in just about any weather, however the colder it is outside the less efficiency the gas will provide. Also operating the gun in the cold could cause the valves on the gun and or magazine to freeze and not be able to work until thawed out again. That is typically why gas guns work much better in warmer climates. In the long run, gas guns are also more expensive than buying a spring gun or AEG because you must continually buy more gas to power it, and lubricant to keep it working well. As opposed to AEG's which only require lubricant, and a battery which can be recharged many times.
Automatic Electric Airsoft Guns:
Also known as AEGs, these weapons are powered by batteries and an electric motor, which cycles an internal piston/spring assembly in order to launch the BB projectile. These are by far the most common Airsoft weapons in serious competition use today. These guns were originally developed in Japan, and the Japanese model giant Tokyo Marui dominates the market today with many quality models. In a Marui AEG, the motor drives a series of 3 gears mounted inside a gearbox. The gears then compress a piston assemble against a spring. Once the piston is released, the spring drives it forward through the cylinder to push a BB into the chamber, through the barrel, and forward from the muzzle. Many manufacturers have now more or less replicated this basic model, adding reinforced parts or minor improvements. But it remains the general design common to almost all modern AEGs (with the exception of the TOP machine gun line).
In recent years, challengers to Tokyo Marui from Taiwan and Hong Kong have begun producing AEGs as well, emphasizing primarily on inexpensive metal parts. Classic Army of Hong Kong and ICS of Taiwan, who both have had long experience producing aftermarket accessories and reinforced parts for Marui AEGs, first began with versions of the Heckler and Koch MP5, a model which Marui had produced for some time. Both versions boasted metal receivers and parts, with essentially the same internal design as their Marui predecessor. And both initially suffered from quality control issues which marred their brand name for several product generations. Currently, both companies have begun to branch out in different directions from Tokyo Marui. The ICS M4/CAR-97 carbine features an innovative swing-open gearbox and receiver and an anti-reversal latch disengage built into the forward assist button. The Classic Army CA33E replica of the HK33E is a rifle model which Marui does not produce at all. Quality control has appeared to have improved as well on current models for both brands.
Electric motors generations:
• EG560 1st Generation Tokyo Marui Motor. No longer used, except for a specially tuned version in the FAMAS.
• EG700 2nd Generation Tokyo Marui Motor. Standard in most guns
• EG1000 3rd Generation Tokyo Marui Motor. Higher speed motor than the EG700 motor, but with slightly less torque. Widely accepted as the best stock motor.
Airsoft Gun parts and upgrades
After a while most players begin to think about upgrades and to improve their weapon. The first thought is probably to increase the pellet velocity to gain extra range. But the only weapons that need longer ranges are rifles such as sniper rifles and the real normal intention is to increase the durability and lifespan of the weapon. Most players settle for merely increasing the battery size and spring strength.
When an airsoft weapon is upgraded to increase pellet velocity, the weapons lifespan will decrease. The power of an airsoft weapon depends on three things: the strength of the spring that pushes the piston forward, the amount of air the piston compresses and the precision of the barrel. When a weapon is highly upgraded it becomes a specialised tool for serious airsoft skirmish and to dryfire (i.e. without pellets) puts an increased strain on the parts.
Always remember that upgrades can invalidate warranty.
Spring:
There are two ways to measure how strong a spring is compared to a standard spring. The Percentage system and the Meter Per Second system. A standard AEG has a pellet velocity of 90 m/s (100%) with a 0.20 g pellet. A M100 spring increases this velocity to 100 m/s. There are M100, M120, M130, M140, M150 and M160 springs. The percentage system is harder to use since it doesn't easily tell what the weapon will perform like. A very powerful spring requires that the entire gearbox is replaced.
Bearings & bushings:
The axles inside the gearbox are attached to the housing by small plastic bearings and these will eventually wear down. If these bearings are exchanged to metal bushings or even ball bearings, the lifespan of the mechbox will increase (almost double according to many players). Ball bearings allow higher rates of fire as well. Shims are thin metal washers added to the axles that make sure that the gears in the gearbox are precisely aligned.
Barrel:
A standard airsoft barrel often has an internal diameter of 6.12 mm. If this barrel is exchanged for a precision barrel with a 6.04 mm internal diameter the amount of air that slips by the pellet reduces and the benefits is that the pellet has less spread and about 5% to 10% extra velocity, depending on the barrel length. The downside is that the barrel clogs up more often when low quality pellets are used and has to be cleaned more often. A longer barrel increases range, but the barrel can't be too long since if the amount of air in the barrel is more than the amount of air the piston push forward, a vacuum will develop in the barrel and the pellet will be sucked back with a big speed reduction. There is a method called 'cratercutting' that has the effect that just before the pellet leaves the barrel the air slips by and cuts a hole in the wall of air that is formed in front of the barrel. This technique is normally used by players aiming to increase the range of the weapon.
Battery:
If a battery's voltage increases, so do the rounds per minute in an AEG motor. All standard AEG batteries are 8.4 volts and the only difference between the different sizes is that a large battery has a capacity of 1300 mAh, while the other small standard batteries have capacity of 600 mAh. This means that a large battery will last for about twice the amount of shots. Upgrades inside a gearbox often reduce the rate of fire and if you then use a battery with a higher voltage like 9.6 V or 10.8 V the rate of fire wont drop as much or even increase. A higher voltage also wears a motor down faster and more maintenance is required. It is possible to use 12 V to power an AEG but this isn't to recommend since the wear is increase very much, the contacts in the trigger is faster worn out and the overall lifespan is sharply reduced.
A battery with a higher capacity (more mAh), will last longer on the field. An upgraded weapon also requires more current and the amount of shots that can be fired will decrease unless a bigger battery (more charge) is used. The usual battery is NiCd (nickel cadmium), but there is another type called NiMH (nickel metal hydride). The NiMH usually has a higher capacity (mAh), but usually offer less current and can't drive the larger springs (i.e. M120). However if you do your research you will find 'high drain' NiMH batteries available as well. A 20 ampere or higher 'drain' is ample for most upgrades on an AEG, and 30 A will drive even the highest powered springs (M130+)
Gears:
The normal gears in a gearbox have an approximate lifespan of 30,000 shots, and a new set of gears will last longer since they are made from a material of greater strength. There are sets that increase the rate of fire but reduce the motor's power and there are also sets that reduce the rate of fire but increase the motor's power. The 'Helical Cut Gears' are a special set that grip better between the gears and don't break as easily as standard gears. The largest supplier of upgrade and replacement parts is Systema.
Nozzle:
A small plastic or metal nozzle seals the space between the air-piston and the BB pellet. This nozzle helps to maximize the air-flow fed from the cylinder to the barrel; therefore, reducing wasted air pressure and resulting in a slightly increased pellet velocity.
Motor:
Most upgrades reduce the rate of fire. By switching to a stronger motor the rate of fire isn't reduced as much. An upgraded AEG should have at least an EG700 motor. The strongest motor is EG1000. All new models that Tokyo Marui releases have EG1000 motors, but many of the older models have EG700 or even EG560. Not all AEG's can have a motor upgrade. If the original spring isn't replaced with one stronger than M120, the EG560 motor can take it. However, the battery will probably have to be changed to a 9.6 V or even 10.8 V.
Piston:
With stronger springs and tighter barrels, the physical strain on your piston and cylinder head increases. A piston can be equipped with a 'silent' or 'anti-vacuum' piston head. The silent piston head reduces the impact the piston makes in the cylinder and also reduces noise. The Anti-Vacuum piston head prevents the forming of a vacuum in the cylinder - this means that the barrel length can be extended without too much risk of the 'dreaded suck'.
Mechbox:
This is a totally new mechbox with new and better gears, stronger spring, nozzle and other improvements (see below). This isn't a cheap upgrade but the durability and lifespan increase and so do the pellet velocity and overall performance. A new mechbox isn't available to all models, like the FAMAS doesn't have an upgraded mechbox. There are different versions of mechboxes since they're used in different weapon models.
Quality control has appeared to have improved as well on current models for both brands.
• Version 1 is only used in FAMAS
• Version 2 is the most common and is used in M16, G3 and the MP5's
• Version 3 is used in AK47, MP5K & MP5K PDW and Sig SG550, Steyr AUG, 551 and 552 seals
• Version 4 is only used in the PSG-1 and is semi automatic
• Version 5 is used in the UZI and has the recoil system
• Version 6 is used in M1A1 Thompson and the P90
Resuming, the Mechbox is a completely upgraded gear-box system, normally including:
• Taper Spring
• Spring guide
• Air seal nozzle
• Bore-up Cylinder set
• Polycarbonate piston
• All helical gear set super torque up
• Oil-less metals
• Cut Off lever
• Selector plate
• Tappet plate
• Reversal stop latch
• Stopper arm
• Trigger
• Switch Assembly
• Reinforced anodised gearbox
Metal body:
Metal body upgrades are typically expensive, but the increased durability, weight and a more realistic appearance of the weapon are common reasons for upgrading to a metal body. Recently, many manufacturers such as Classic Army and ICS offer metal bodies as a stock feature on some of their products.
Metal Hop Up:
HopUp is the ability of a gun to put backspin on the BB as it leaves the barrel. This increases the distance the BB will follow a straight trajectory before the effects of wind resistance and gravity take over. This isn't equipped in all guns but is a purchasable upgrade.
BBs
The 6mm BBs themselves are also produced in various masses. Typically 0.12 g and 0.2 g BBs are used for spring pistols; 0.2, 0.23, or 0.25 g for AEGs and gas pistols; and 0.29 g, 0.3 g, 0.36 g, and 0.43 g for sniper rifles. Steel BBs weighing up to 0.88 g can also be used for target shooting, though they are not common. Recently, airsoft guns in Japan have been produced that are chambered for 8 mm diameter pellets. For the most part, these new guns are replicas of large calibre pistols and revolvers, partially for the reason that a 6 mm pellet on these weapons (ranging from .357 magnum and beyond) would be unrealistically small. The 8 mm pellets and guns are still comparatively very rare.
There have also been products made which do shoot spherical BBs. The best known of these is the Asahi 'Blade Bullet' BB, which are now extremely difficult to find and quite expensive to buy. These were designed to be shot from the short-lived Asahi M700 and M40 premier grade rifles, which were produced in 1993. Compatibility with other airsoft guns is highly limited, especially due to their inability to be used with Hop-Up.
BBs made of paint are available but are incompatible with guns that have Hop-Up as they break in the gun. Paint is very unpopular with airsofters because it tends to stain gear and clothes. Players that wish to use paint should check that it is ok with their fellow playmates. Most people would suggest you play paintball if you want to use paint BBs.
Pellet weights and their usage:
• 0.12 g Used by some gas and spring weapons. High velocity and low stability
• 0.20 g Standard weight for most weapons. AEG uses these or slightly heavier pellets
• 0.25 g Heaviest weight for standard AEG, BlowBack and Spring guns
• 0.30 g Standard weight for most sniper rifles
• 0.36 g Heavier pellets for sniper rifles. Very slow but high stability
• 0.43 g For the highest level of upgrades in spring and gas sniper rifles
Metal-coated and steel BBs are also available, but to be used for target shooting only. Graphite coated BBs are often used by snipers.
There is also available biodegradable BBs (usually in 0.20 g and 0.25 g) and tracer BBs (usually in 0.15 g, 0.20 g and 0.25 g);
Note: A recent study has shown that while some BB's are biodegradable, it doesn't necessarily mean it is environmentally friendly.
The majority of 'bio' BB's degrade into something like styrofoam, which isn't biodegradable.
Less common weights:
• 0.22 g Western Arms BBs for their gas blowback pistol series
• 0.29 g Maruzen’s BBs for their APS series
Physics of Airsoft
Pellet velocity vs. energy vs. weight:
The pellet velocity of automatic electric guns is determined in large part by the tension of their main spring and so there tends to be a stratification of values. The most common airsoft velocity limits are between 300 to 400 ft/s (90 to 120 m/s) for AEGs and 400-500 ft/s (120-150 m/s) for single shot guns (sniper rifles). Here are some common levels of airsoft gun pellet velocity.
Higher energy but different collisions read Elastic collisions topic for further information.
• 1 m/s = 3.281 ft/s
• 1 ft/s = 0.3048 m/s
Performance:
For the sake of a relative uniform standard, the usual BB mass used when determining pellet velocity is 0.2 g. Airsoft guns shoot 0.2 g BBs at velocities from 100 ft/s (30 m/s) for a low-end spring pistol, to 550 ft/s (170 m/s) and beyond for heavily-upgraded customized sniper rifles. Most non-upgraded AEGs using the Tokyo Marui system are in the middle, producing velocities from 270 to 300 ft/s (80 to 90 m/s), but upgrades to the internal components can increase the pellet velocity significantly. Because of their low mass, these BBs have very little kinetic energy on impact compared to paintballs, ranging from 0.5 to more than 6 joules (J). A typical paintball at 300 ft/s (90 m/s) produces more than 12 J. This makes the sport arguably safer than paintball although protective gear, especially for the eyes, is considered a requisite for safe play.
The total kinetic energy of a body (muzzle) can be considered (for non-relativistic mechanics) as the sum of the body's translational kinetic energy and its angular kinetic energy (also known as rotational energy). It's normal to find airsoft - kinetic calculations using only translational kinetic energy to simplify formula use.
Airsoft Crash Course for Newbies
By: DOMENG
Early history:
Airsoft began in Japan in the mid-1970s where real guns were prohibited by Japanese laws. It traced its roots from 1:1 scale plastic model kits of popular real firearms. From that point on, it went into three separate directions; air-driven pellet guns, cap-type guns, and pellets driven by a spring.
The guns which had bullets driven by a spring had a spring in each shell. The bullet was forced into the shell and held by two small locks. Placing the loaded cartridge into the chamber, and firing the gun, forced the cartridge forward, releasing the locks on the bullet. The spring propelled the bullet forward. Pulling back the slide cycled the next cartridge. However, this design only had a maximum range of 20 feet or 6 meters.
The cap-type guns used powerful explosive caps to make the noise of the gun and in later versions, to actually eject the spent cartridge from the gun. More sophisticated versions included the MAC-11 and CAR15 - with fully loaded magazines, can fire fully automatic. These guns were good alternative movie-prop guns. But since these guns only made a bang, the popularity of these cap-type guns never really caught on because no projectile was fired from it.
Early Japanese air-driven pellet guns had soft plastic bullets shaped like a pointed mushroom, which were inserted into hollow cylindrical plastic shells, about the size of real gun cartridges and actually looked like one. These guns were based from semi-auto pistols, and the plastic cartridges were loaded into a magazine which was then inserted into the gun. The number of cartridges loaded into the magazine would be similar to a real firearm magazine. The gun was spring-powered - normally by pushing the slide forward to strip the cartridge off of the magazine, loading it into the chamber to fire, and simultaneously thingying back the spring air piston. Pulling the trigger of the gun released the spring piston, the air went through the rear of the hollow cartridge and expelled the plastic pellet through the barrel. By continuing pulling back the trigger, the locking mechanism for the slide would release, the slide moving rearward and the empty plastic shell would be ejected. By repeating this process, another pellet can be fired until the magazine was empty.
Unfortunately, this process had some drawbacks. The shells were easy to lose, and the pellets were few and expensive. The next evolutionary design step was to replace the plastic bullet with a round BB (pellet). The shell was kept and the BB was inserted into the shell to make a cartridge. A rubber O-ring in the lip of the hollow shell held the BB in place. BBs were plentiful and easier to manufacture compared to the plastic pellet. Eventually, the plastic shell was removed from the design to evolve into the airsoft guns we know of today.
Airsoft in American culture began with several abortive attempts in the 1980s by the Daisy BB gun company of the USA to market a BB gun that could be safely shot by opposing players at each other. It was known then as 'Replisoft' and 'soft air,' a name which airsoft is still sometimes known by. These spring guns used the plastic shell and BB design. The products did not prove popular in the U.S. market. However the sport continued to prosper in Asia and gained significant popularity. Most modern airsoft technology developments were created in 20 years of expanding interest in Japan.
Airsoft guns
Modern airsoft weapons can be grouped into three general types by their operating mechanism:
• Spring powered Airsoft Guns
• Gas Powered Airsoft Guns
• Automatic Electric Airsoft Guns
Spring powered Airsoft Guns:
These weapons fire a BB using a simple spring that must be thingyed by hand prior to the shot. Most spring weapons are for indoor playing as they have limited range and cycle rates (because they must be hand operated). Typically, spring airsoft weapons are inexpensive compared to similar models in gas or electric format because they do not use any external power to assist in firing the BB. The most inexpensive and readily available of any of these are 'springer' pistols, which generally operate by compressing a small piston/spring assembly and simultaneously chambering a BB from the magazine by pulling back the slide every time before firing a shot. Therefore, you cannot shoot fully or semi automatic. Though these guns constitute the vast majority of airsoft guns, there is a large selection of mid-range spring powered rifle replicas on the market, and a handful of high-end precision bolt-action sniper rifles which employ manual cycling in order to drive extremely heavy springs (and hence produce higher muzzle velocities).
Since the airsoft spring pistols are inexpensive, they are suitable for beginners. However, spring guns in the form of rifles are normally not for beginners. A rifle shoots out a more powerful force, sometimes stronger than airsoft electric guns and gas airsoft guns. Some good airsoft sniper rifles also uses spring as the mechanism. The long barrels really boost the speed when firing a shot. Since snipers do not engage in a field combat, airsoft spring guns are suitable as snipers do not need to fire many rounds of shots.
Gas Powered Airsoft Guns:
These weapons fire BBs using HFC 134 gas or Green gas, also known as common propane, which is used in most guns with metal slides (upper receivers). In modern gas guns, this is usually a diflourothane or tetraflourthane gas, similar in composition to Freon. This is a liquid when inside its container, and remains in that state when injected into the magazine of an airsoft gun. When a valve on the top of the magazine is tripped, some of this liquid is ejected as a gas at high pressure and operates the specific cycling mechanism of the gas gun. Gas powered Airsoft Guns can typically be grouped into NBB (Non-Blow-Back) and GBB (Gas Blow-Back) categories. NBB guns do not feature a cycling bolt or slide while GBB guns have some sort of moving bolt that realistically chambers a BB from the magazine when cycled. Most NBB and GBB guns come in the form of pistols, with detachable magazines that contain both the BBs and the gas. Some rifles and machine gun replicas are gas operated as well, whether to take advantage of the realism afforded by bolt cycling or to allow adjustable muzzle velocities. The vast majority of all gas guns are produced in Japan and Taiwan. Modern airsoft guns typically can use both HFC134 and the more powerful green gas (propane) and HF22. It is usually recommended that the weaker HFC134 be used with Japanese guns and the stronger HF22 be used with Taiwanese models, for reasons of pellet velocity limitations and because Taiwanese models are now often equipped with metal slides rather than plastic (which is universal for Japanese guns), meaning that they can take the higher pressure and may not even cycle with lower-pressured gases.
Many older gas guns, now out of production, use CO2 or HPA nitrogen through an external tank and regulator. With the advent of electric guns, this system has become very rare, due to the high cost and instability of gas operation. But the level of quality in construction has prompted many current collectors and players to continue to favour these 'classic' airsoft guns.
Recently, players have begun to use propane as a power source, which produces similar results to Green Gas. Chemical composition of green gas has been suspected actually to be either propane or a fluoropropene. Additionally, new gas gun models have appeared that are powered by standard 12 g CO2 capsules, either on a regulated external rig or build into the magazine of the gun itself.
Gas guns generally require more maintenance than an AEG or spring gun. This is because of all the seals and valves required to hold the gas, and keep the gun from leaking. They need to be lubricated frequently to keep the seals from drying up and cracking. A small solution to this is that Green Gas (HF22) has silicon lubricant in it, therefore it keeps the gun lubricated while using it. Gas guns also have certain weather restrictions, they can be used in just about any weather, however the colder it is outside the less efficiency the gas will provide. Also operating the gun in the cold could cause the valves on the gun and or magazine to freeze and not be able to work until thawed out again. That is typically why gas guns work much better in warmer climates. In the long run, gas guns are also more expensive than buying a spring gun or AEG because you must continually buy more gas to power it, and lubricant to keep it working well. As opposed to AEG's which only require lubricant, and a battery which can be recharged many times.
Automatic Electric Airsoft Guns:
Also known as AEGs, these weapons are powered by batteries and an electric motor, which cycles an internal piston/spring assembly in order to launch the BB projectile. These are by far the most common Airsoft weapons in serious competition use today. These guns were originally developed in Japan, and the Japanese model giant Tokyo Marui dominates the market today with many quality models. In a Marui AEG, the motor drives a series of 3 gears mounted inside a gearbox. The gears then compress a piston assemble against a spring. Once the piston is released, the spring drives it forward through the cylinder to push a BB into the chamber, through the barrel, and forward from the muzzle. Many manufacturers have now more or less replicated this basic model, adding reinforced parts or minor improvements. But it remains the general design common to almost all modern AEGs (with the exception of the TOP machine gun line).
In recent years, challengers to Tokyo Marui from Taiwan and Hong Kong have begun producing AEGs as well, emphasizing primarily on inexpensive metal parts. Classic Army of Hong Kong and ICS of Taiwan, who both have had long experience producing aftermarket accessories and reinforced parts for Marui AEGs, first began with versions of the Heckler and Koch MP5, a model which Marui had produced for some time. Both versions boasted metal receivers and parts, with essentially the same internal design as their Marui predecessor. And both initially suffered from quality control issues which marred their brand name for several product generations. Currently, both companies have begun to branch out in different directions from Tokyo Marui. The ICS M4/CAR-97 carbine features an innovative swing-open gearbox and receiver and an anti-reversal latch disengage built into the forward assist button. The Classic Army CA33E replica of the HK33E is a rifle model which Marui does not produce at all. Quality control has appeared to have improved as well on current models for both brands.
Electric motors generations:
• EG560 1st Generation Tokyo Marui Motor. No longer used, except for a specially tuned version in the FAMAS.
• EG700 2nd Generation Tokyo Marui Motor. Standard in most guns
• EG1000 3rd Generation Tokyo Marui Motor. Higher speed motor than the EG700 motor, but with slightly less torque. Widely accepted as the best stock motor.
Airsoft Gun parts and upgrades
After a while most players begin to think about upgrades and to improve their weapon. The first thought is probably to increase the pellet velocity to gain extra range. But the only weapons that need longer ranges are rifles such as sniper rifles and the real normal intention is to increase the durability and lifespan of the weapon. Most players settle for merely increasing the battery size and spring strength.
When an airsoft weapon is upgraded to increase pellet velocity, the weapons lifespan will decrease. The power of an airsoft weapon depends on three things: the strength of the spring that pushes the piston forward, the amount of air the piston compresses and the precision of the barrel. When a weapon is highly upgraded it becomes a specialised tool for serious airsoft skirmish and to dryfire (i.e. without pellets) puts an increased strain on the parts.
Always remember that upgrades can invalidate warranty.
Spring:
There are two ways to measure how strong a spring is compared to a standard spring. The Percentage system and the Meter Per Second system. A standard AEG has a pellet velocity of 90 m/s (100%) with a 0.20 g pellet. A M100 spring increases this velocity to 100 m/s. There are M100, M120, M130, M140, M150 and M160 springs. The percentage system is harder to use since it doesn't easily tell what the weapon will perform like. A very powerful spring requires that the entire gearbox is replaced.
Bearings & bushings:
The axles inside the gearbox are attached to the housing by small plastic bearings and these will eventually wear down. If these bearings are exchanged to metal bushings or even ball bearings, the lifespan of the mechbox will increase (almost double according to many players). Ball bearings allow higher rates of fire as well. Shims are thin metal washers added to the axles that make sure that the gears in the gearbox are precisely aligned.
Barrel:
A standard airsoft barrel often has an internal diameter of 6.12 mm. If this barrel is exchanged for a precision barrel with a 6.04 mm internal diameter the amount of air that slips by the pellet reduces and the benefits is that the pellet has less spread and about 5% to 10% extra velocity, depending on the barrel length. The downside is that the barrel clogs up more often when low quality pellets are used and has to be cleaned more often. A longer barrel increases range, but the barrel can't be too long since if the amount of air in the barrel is more than the amount of air the piston push forward, a vacuum will develop in the barrel and the pellet will be sucked back with a big speed reduction. There is a method called 'cratercutting' that has the effect that just before the pellet leaves the barrel the air slips by and cuts a hole in the wall of air that is formed in front of the barrel. This technique is normally used by players aiming to increase the range of the weapon.
Battery:
If a battery's voltage increases, so do the rounds per minute in an AEG motor. All standard AEG batteries are 8.4 volts and the only difference between the different sizes is that a large battery has a capacity of 1300 mAh, while the other small standard batteries have capacity of 600 mAh. This means that a large battery will last for about twice the amount of shots. Upgrades inside a gearbox often reduce the rate of fire and if you then use a battery with a higher voltage like 9.6 V or 10.8 V the rate of fire wont drop as much or even increase. A higher voltage also wears a motor down faster and more maintenance is required. It is possible to use 12 V to power an AEG but this isn't to recommend since the wear is increase very much, the contacts in the trigger is faster worn out and the overall lifespan is sharply reduced.
A battery with a higher capacity (more mAh), will last longer on the field. An upgraded weapon also requires more current and the amount of shots that can be fired will decrease unless a bigger battery (more charge) is used. The usual battery is NiCd (nickel cadmium), but there is another type called NiMH (nickel metal hydride). The NiMH usually has a higher capacity (mAh), but usually offer less current and can't drive the larger springs (i.e. M120). However if you do your research you will find 'high drain' NiMH batteries available as well. A 20 ampere or higher 'drain' is ample for most upgrades on an AEG, and 30 A will drive even the highest powered springs (M130+)
Gears:
The normal gears in a gearbox have an approximate lifespan of 30,000 shots, and a new set of gears will last longer since they are made from a material of greater strength. There are sets that increase the rate of fire but reduce the motor's power and there are also sets that reduce the rate of fire but increase the motor's power. The 'Helical Cut Gears' are a special set that grip better between the gears and don't break as easily as standard gears. The largest supplier of upgrade and replacement parts is Systema.
Nozzle:
A small plastic or metal nozzle seals the space between the air-piston and the BB pellet. This nozzle helps to maximize the air-flow fed from the cylinder to the barrel; therefore, reducing wasted air pressure and resulting in a slightly increased pellet velocity.
Motor:
Most upgrades reduce the rate of fire. By switching to a stronger motor the rate of fire isn't reduced as much. An upgraded AEG should have at least an EG700 motor. The strongest motor is EG1000. All new models that Tokyo Marui releases have EG1000 motors, but many of the older models have EG700 or even EG560. Not all AEG's can have a motor upgrade. If the original spring isn't replaced with one stronger than M120, the EG560 motor can take it. However, the battery will probably have to be changed to a 9.6 V or even 10.8 V.
Piston:
With stronger springs and tighter barrels, the physical strain on your piston and cylinder head increases. A piston can be equipped with a 'silent' or 'anti-vacuum' piston head. The silent piston head reduces the impact the piston makes in the cylinder and also reduces noise. The Anti-Vacuum piston head prevents the forming of a vacuum in the cylinder - this means that the barrel length can be extended without too much risk of the 'dreaded suck'.
Mechbox:
This is a totally new mechbox with new and better gears, stronger spring, nozzle and other improvements (see below). This isn't a cheap upgrade but the durability and lifespan increase and so do the pellet velocity and overall performance. A new mechbox isn't available to all models, like the FAMAS doesn't have an upgraded mechbox. There are different versions of mechboxes since they're used in different weapon models.
Quality control has appeared to have improved as well on current models for both brands.
• Version 1 is only used in FAMAS
• Version 2 is the most common and is used in M16, G3 and the MP5's
• Version 3 is used in AK47, MP5K & MP5K PDW and Sig SG550, Steyr AUG, 551 and 552 seals
• Version 4 is only used in the PSG-1 and is semi automatic
• Version 5 is used in the UZI and has the recoil system
• Version 6 is used in M1A1 Thompson and the P90
Resuming, the Mechbox is a completely upgraded gear-box system, normally including:
• Taper Spring
• Spring guide
• Air seal nozzle
• Bore-up Cylinder set
• Polycarbonate piston
• All helical gear set super torque up
• Oil-less metals
• Cut Off lever
• Selector plate
• Tappet plate
• Reversal stop latch
• Stopper arm
• Trigger
• Switch Assembly
• Reinforced anodised gearbox
Metal body:
Metal body upgrades are typically expensive, but the increased durability, weight and a more realistic appearance of the weapon are common reasons for upgrading to a metal body. Recently, many manufacturers such as Classic Army and ICS offer metal bodies as a stock feature on some of their products.
Metal Hop Up:
HopUp is the ability of a gun to put backspin on the BB as it leaves the barrel. This increases the distance the BB will follow a straight trajectory before the effects of wind resistance and gravity take over. This isn't equipped in all guns but is a purchasable upgrade.
BBs
The 6mm BBs themselves are also produced in various masses. Typically 0.12 g and 0.2 g BBs are used for spring pistols; 0.2, 0.23, or 0.25 g for AEGs and gas pistols; and 0.29 g, 0.3 g, 0.36 g, and 0.43 g for sniper rifles. Steel BBs weighing up to 0.88 g can also be used for target shooting, though they are not common. Recently, airsoft guns in Japan have been produced that are chambered for 8 mm diameter pellets. For the most part, these new guns are replicas of large calibre pistols and revolvers, partially for the reason that a 6 mm pellet on these weapons (ranging from .357 magnum and beyond) would be unrealistically small. The 8 mm pellets and guns are still comparatively very rare.
There have also been products made which do shoot spherical BBs. The best known of these is the Asahi 'Blade Bullet' BB, which are now extremely difficult to find and quite expensive to buy. These were designed to be shot from the short-lived Asahi M700 and M40 premier grade rifles, which were produced in 1993. Compatibility with other airsoft guns is highly limited, especially due to their inability to be used with Hop-Up.
BBs made of paint are available but are incompatible with guns that have Hop-Up as they break in the gun. Paint is very unpopular with airsofters because it tends to stain gear and clothes. Players that wish to use paint should check that it is ok with their fellow playmates. Most people would suggest you play paintball if you want to use paint BBs.
Pellet weights and their usage:
• 0.12 g Used by some gas and spring weapons. High velocity and low stability
• 0.20 g Standard weight for most weapons. AEG uses these or slightly heavier pellets
• 0.25 g Heaviest weight for standard AEG, BlowBack and Spring guns
• 0.30 g Standard weight for most sniper rifles
• 0.36 g Heavier pellets for sniper rifles. Very slow but high stability
• 0.43 g For the highest level of upgrades in spring and gas sniper rifles
Metal-coated and steel BBs are also available, but to be used for target shooting only. Graphite coated BBs are often used by snipers.
There is also available biodegradable BBs (usually in 0.20 g and 0.25 g) and tracer BBs (usually in 0.15 g, 0.20 g and 0.25 g);
Note: A recent study has shown that while some BB's are biodegradable, it doesn't necessarily mean it is environmentally friendly.
The majority of 'bio' BB's degrade into something like styrofoam, which isn't biodegradable.
Less common weights:
• 0.22 g Western Arms BBs for their gas blowback pistol series
• 0.29 g Maruzen’s BBs for their APS series
Physics of Airsoft
Pellet velocity vs. energy vs. weight:
The pellet velocity of automatic electric guns is determined in large part by the tension of their main spring and so there tends to be a stratification of values. The most common airsoft velocity limits are between 300 to 400 ft/s (90 to 120 m/s) for AEGs and 400-500 ft/s (120-150 m/s) for single shot guns (sniper rifles). Here are some common levels of airsoft gun pellet velocity.
Higher energy but different collisions read Elastic collisions topic for further information.
• 1 m/s = 3.281 ft/s
• 1 ft/s = 0.3048 m/s
Performance:
For the sake of a relative uniform standard, the usual BB mass used when determining pellet velocity is 0.2 g. Airsoft guns shoot 0.2 g BBs at velocities from 100 ft/s (30 m/s) for a low-end spring pistol, to 550 ft/s (170 m/s) and beyond for heavily-upgraded customized sniper rifles. Most non-upgraded AEGs using the Tokyo Marui system are in the middle, producing velocities from 270 to 300 ft/s (80 to 90 m/s), but upgrades to the internal components can increase the pellet velocity significantly. Because of their low mass, these BBs have very little kinetic energy on impact compared to paintballs, ranging from 0.5 to more than 6 joules (J). A typical paintball at 300 ft/s (90 m/s) produces more than 12 J. This makes the sport arguably safer than paintball although protective gear, especially for the eyes, is considered a requisite for safe play.
The total kinetic energy of a body (muzzle) can be considered (for non-relativistic mechanics) as the sum of the body's translational kinetic energy and its angular kinetic energy (also known as rotational energy). It's normal to find airsoft - kinetic calculations using only translational kinetic energy to simplify formula use.
